Particle Board is an agricultural residue based engineered wood . It is manufactured from wood chips, saw dust, bagasse, coconut shell waste, , cotton stalk rice husk and many other agricultural waste with suitable binder resin.
Particle board has been in use since the 1940s, often used in place of the more expensive plywood in furniture manufacturing,building partitions etc .Particle board is also ideal for applications such as photo lamination, packaging box TV cabinets, dressing tables etc.
The process of making particle board begins with Agriculture and wood waste. Most Indian particle board manufacturers use saw dust,wood chips collected from saw mills and other woodworking factories.
Particleboard is manufactured by mixing wood particles or bagasse with resin and forming the mix into a sheet.There are several types of resins that are commonly used. formaldehyde based resins are the best performing when considering cost and ease of use. Urea Melamine resins or phenol formaldehyde resin are used to offer water resistance.
Once the resin has been mixed with the particles, the liquid mixture is made into a sheet. A weighing device notes the weight.The sheets formed are then hot-compressed under pressures between two and three mega pascals and temperatures between 140 °C and 220 °C. This process sets and hardens the glue.The boards are then cooled, trimmed and sanded. They can then be sold as raw board or surface improved through the addition of a wood veneer or laminate surface.
Raw Material:-
1-Bagasse 3-Rice Husk 5-Other Agriculture residue.
2-Saw Dust 4-Coconut Husk 6- Resin
Resin:-
1-For Plain Particle Board- -Urea Formaldehyde
2-For Moisture Resistant PB- -Melamine Urea Formaldehyde
3-For BWR P Borad- -Phenol Formaldehyde
4-Firming Agent.
Machinery Required:-
1-Hydraulic Hot Press 6- Power Generator Set
2-IBR Boiler With APCM 7-Aluminium or Steel Plates
3-Blender (mixer) 8-Mat Formation Machine (Not Required for manual plant)
4-DD Saw Machine 9-Dryer (Or you can dry raw material in Sun Light)
5-Screening Machine 10-Minor tools
 |
| Hydraulic Hot Press |
 |
| DD Saw Machine |
 |
| Boiler |
Detailed Process:- (Manual Plant Process)
Step 1- Raw Material( Bagasse,Sawdust etc) Drying in sun light or using dryer machine.
Step 2- Raw Material Grinding or crushing (If oversize)
Step 3- Raw Material Screening ( For face layer)
Step 4- Raw Material(Screened raw material) mixing with resin and wax(For Face layer)
Step 5- Raw Material(Unscreened raw material) mixing with resin and firming agent (For Core layer)
Step 6- Mat Formation:- 1- Aluminium or Steel Plate
2- Face layer
3- Core layer
4- Face layer
5- Covering formed mat with Aluminium or Steel Plate.
Step 7- Hot Pressing.
Step 8- Edge Cutting.
Step 9- Laminating (If required)
Manufacturing Process
There is huge demand
of particle board in India and all over world . Particle board market
growing very fast. Due to growing deforestation there is bright future of particle board.
Any entrepreneur can well venture in this
project. Setting up of particle board unit will result in the profitable use of
agricultural and wood waste, giving employment to local people and bringing in huge
profits and happiness. Such units can be established small to large scale
units.
Production Capacity:- (12 Hour/Single Sift) In Square Feet
With Seven daylight Hot Press.
Small Scale Unit 4500- 5000 Square feet.
Medium Scale 7500-8000 Square feet
Large Scale 10000-10500 Square feet
Profit Margin:-
Rs. 1-5 Per square feet. Depend on Raw material rate.
Production Capacity:- (12 Hour/Single Sift) In Square Feet
With Seven daylight Hot Press.
Small Scale Unit 4500- 5000 Square feet.
Medium Scale 7500-8000 Square feet
Large Scale 10000-10500 Square feet
Profit Margin:-
Rs. 1-5 Per square feet. Depend on Raw material rate.
- Particle Board Applications
- 1-Furniture 9-Speaker Box
- 2-Flooring 10-Cabinet making
- 3-Roofing 11-Packing Boxes
- 4-Sound Proofing 12-Exam Pad
- 5-Photo Lamination 13-Flush Door
- 6-Building Partition 14-Packing Box
- 7-Low Cost Housing 15-False Ceiling
- 8-Insulation
Rice husk particle board
Cement bonded particle board
Coconut shell husk particle board
Detail of machinery
Procedure to start new business
Large scale unit project report
Medium scale unit project report
Small scale unit project report
Manpower requirement
Cost Calculation
Particle Board cutting machine
Great Idea,, bt i want to know more abt MDF Boards.. if u knw pls contact.
ReplyDeleteVikas
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ReplyDeleteHow much is the cost of hot pressing?
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